AC Servo Controlled Ball Screw Type Universal Testing Machine

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AC Servo Controlled Ball Screw Type Universal Testing Machine

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MOQ : 1 Unit

AC Servo Controlled Ball Screw Type Universal Testing Machine Specification

Phase
Three Phase

Resolution
0.001 mm (crosshead displacement), 1 N (force)

Screw Size
Ball Screw 30 mm to 50 mm (varies by model)

Application
Tensile, Compression, Flexural, Shear strength tests of different materials

Speed Range
0.01 to 500 mm/min (variable)

Control System
Microprocessor / PLC based closed loop controller with PC interface

Dimension (L*W*H)
Varies as per model (e.g., 1800 x 800 x 2000 mm for 100 kN)

Power Consumption
Approx. 2 kW 4 kW depending on model

Frequency
50 Hz

Stroke Length
600 mm 1000 mm (depends on configuration)

Power Source
Electric

Operating Temperature
5C to 45C

Product Type
AC Servo Controlled Ball Screw Type Universal Testing Machine

Machine Speed
Up to 500 mm/min

Features
Fully automatic, Programmable controls, Graphical display, High reliability, Quiet operation

Capacity
Upto 600 kN

Power
3 Phase AC 415V 10%, 50Hz

Sensor
High Precision Load Cell

Voltage
415 V AC 10%, 50 Hz

Color
Off White & Blue

Accuracy
1% of indicated load (as per IS/BS/ASTM standards)

Weight
Approx. 700 kg to 1800 kg depending on capacity

Load Capacity
10 kN to 600 kN (different models available)

Automatic Grade
Automatic

Material
Heavy Duty Steel Frame

Test Speed Accuracy
±0.5% of set value

Interface Language
Multi-language support

Crosshead Travel
Up to 800 mm (model dependent)

Software Capability
Real-time graph plotting, data storage, auto report generation

Safety Features
Emergency stop switch, overload and overtravel protection

Grips/Fixtures
Interchangeable jaws for flat and round specimens

Frame Construction
Dual column, powder coated rigid steel construction

Display Type
Digital LCD with computer interface

Displacement Measurement
Linear encoder for precise measurements

Environment Suitability
Laboratory, R&D, Industrial

Data Output
USB/RS232 connectivity, print ready reports

Standards Compliance
ASTM, ISO, JIS, DIN etc.

Testing Modes
Tension, Compression, Bending, Shear and more

System Noise Level
< 65 dB

Sample Holders
Adjustable, various sizes

AC Servo Controlled Ball Screw Type Universal Testing Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
8 Week

About AC Servo Controlled Ball Screw Type Universal Testing Machine

AC Servo Controlled Ball Screw Type Universal Testing Machines are electronic screw driven machine with precision screw and column construction and variable speed drive. These are high precision high performance universal testing machines, maximum capacity up to 200 kn. With the help of computer and micro-computer from control of load to processing of data are carried out with excellent performance, reliability, flexibility and easy operation.

The machines are suitable for studding mechanical behavior of various materials like iron & metals, rubber, plastics, ceramics, fabrics, composites, cables and wires. As a matter of fact, it is an indispensable instrument for the modern industries. Two options are available mainly acme threaded screw ac motor drive and ball screw with servo drive. The machines confirms to is, bs & astm standards.

Technical Specification :

Model	F-5	F-10	F-20	F-50	F-100
Maximum Test Load	5 kN	10 kN	20 kN	50 kN	100 kN
Load Measurement	By means of exchangeable strain gauge based load cell
Load measuring range & accuracy	±1% of indicated load from 2% to 100% of load capacity
load resolution in N	0.25 N	0.5 N	1 N	2.5 N	5 N
Displacement resolution	0.01 mm	0.01 mm	0.01 mm	0.01 mm	0.01 mm
Distance between columns	400 mm	400 mm	400 mm	400 mm	450 mm
Drive	Precision AC Servo motor and digital drive of Panasonic, Japan make or equivalent
Cross head speed	Variable from 0.1 to 500 mm / min
Cross head travel	Approx 700 mm
Averall dimensions (L X W X H in mm)	Approx 2100 mm (7 feet).

Standard accessories :

Pair of compression plates of 150 mm dia.

Software features :

Menu driven form system with colour graphs to compare sample test results
Test details and reports are stored in database
User programmable master test templates
User can select test from master test templates and can start similar test
Load and elongation is continuously displayed on screen
Overload protection for machine by electronic control
Tare load and reset elongation facility available
User selectable sample break detect condition
Load rate and strain rate are also displayed while testing
Unlimited load rate and strain rate control steps
With load rate controller, user can hold the load on specimen for unlimited time
With load rate control, user can specify positive or negative rate of loading
User selectable units for load and displacement (kg, kn,n, ibf, mm, cm, inch etc.) Results and graphs are automatically displayed accordingly
On line display of load and displacement (stress, extension, strain) etc. while test is conducted
Provision of auto zeroing of elongation at preload set by user
User programmable reports. User can select header, footer, specimen information, dimensions, test information, test results, statistical analysis as per his need
Generated reports can be exported to pdf file and can be e-mailed
If electronic extenso meter is used then proof stress values from 0.1% to1%can be determined
Software will give alert to user to remove extensometer when load crosses .2% of gauge length selected then proof load value is calculated. (with extensometer)
Separate graph of extensometer and encoder is displayed
Provision of calculation of load and elongation at yield, peak load and load at break, yield stress, ultimate stress etc
Special software for tensile, compression, bend, tor steel and other test software as per customer requirements

Advanced Control and Accurate Measurement

The machine uses microprocessor/PLC-based closed loop control for superior accuracy and repeatability. A linear encoder ensures crosshead displacement is measured with 0.001 mm resolution. You can rely on the advanced digital LCD and computer interface to monitor, analyze, and store test data in real time. Adjustable speed (0.01 to 500 mm/min) enables precise testing for a wide range of materials and applications.

Versatile Testing Applications

Engineered to accommodate tension, compression, flexural, and shear strength tests, this universal testing machine adapts to diverse requirements. Interchangeable grips and adjustable sample holders allow easy switching between flat and round specimens. Highly configurable test parameters and programmable controls make it suitable for various industry standards and research needs.

Reliability, Safety, and Compliance

Constructed from powder-coated rigid steel and equipped with a high-precision load cell, this dual-column machine ensures both strength and consistency. Safety is enhanced by emergency stop switches and overload/overtravel protection. Full compliance with ASTM, ISO, JIS, and DIN standards means you can trust results for regulatory and quality assurance purposes.

FAQs of AC Servo Controlled Ball Screw Type Universal Testing Machine:

Q: How does the universal testing machine ensure precise measurement during testing?

A: The machine features a high-precision linear encoder that measures crosshead displacement with a resolution of 0.001 mm, combined with a load cell that provides force measurements accurate to 1 N. Its microprocessor/PLC-based closed loop control further enhances measurement reliability and precision.

Q: What testing modes and capacities are available with this machine?

A: This universal testing machine supports tension, compression, bending, and shear test modes. Load capacities range from 10 kN to 600 kN, depending on the selected model. Crosshead travel, stroke length, and other features can also be configured to suit different testing requirements.

Q: When should I use interchangeable jaws or adjustable sample holders?

A: Interchangeable jaws and adjustable holders are utilized when testing specimens of varying shapes or sizes. Flat jaws are ideal for sheet materials, while round jaws are suited to rods or wires. Adjustability ensures reliable gripping and accurate results, accommodating diverse testing needs.

Q: Where can this testing machine be installed and used effectively?

A: Its robust design and quiet operation (<65 dB) make this machine suitable for laboratories, R&D centers, and industrial environments. The products adaptability allows for easy integration into testing facilities across educational, manufacturing, and research domains.

Q: What is the process for generating print-ready test reports?

A: Test data is displayed and stored in real time through the digital LCD interface and computer software. Reports can be generated automatically using the included software, which outputs data via USB or RS232 for printing and archival, streamlining documentation and compliance.

Q: How do the safety features benefit the operator and equipment?

A: The machine incorporates emergency stop switches, overload, and overtravel protection to safeguard both the user and equipment during high-force tests. These features ensure quick shutdown in case of errors, preventing accidents and potential equipment damage.

Q: What are the benefits of the systems compliance with international testing standards?

A: Adherence to ASTM, ISO, JIS, and DIN standards ensures that test results are universally recognized and meet regulatory and quality benchmarks, supporting certification, product development, and materials research globally.

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